Kawasaki Concours Forum

The C-14, aka Kawasaki Concours-14, the new one :) => The Bike - C14/GTR 1400 => Topic started by: bhodge10 on February 25, 2012, 09:55:43 AM

Title: Is a crush washer required for oil drain plug
Post by: bhodge10 on February 25, 2012, 09:55:43 AM
It's for an 08.
Title: Re: Is a crush washer required for oil drain plug
Post by: Spanky on February 25, 2012, 10:10:02 AM
I install a new one every oil change.
Title: Re: Is a crush washer required for oil drain plug
Post by: Son of Pappy on February 25, 2012, 10:11:10 AM
To replace the old one?  52000 miles and only on second washer and that was only because I installed a mag drain plug.  Nary a drop leaked.  Maybe it's a combination of KIPASS and the Lucas full syn. I run ;D  I do check it each time I change the oil.
Title: Re: Is a crush washer required for oil drain plug
Post by: mike on February 25, 2012, 10:43:23 AM
They cost something like 30 cents each...... why wouldn't you change it?
Title: Re: Is a crush washer required for oil drain plug
Post by: Spanky on February 25, 2012, 10:51:42 AM
I agree, it is probably not necessary to change each time, but for a few cents I know I get a good seal each time. You could probably use the original one for a long time and have no trouble, just something I prefer to do.
Title: Re: Is a crush washer required for oil drain plug
Post by: VirginiaJim on February 25, 2012, 11:40:45 AM
They need to be changed?
Title: Re: Is a crush washer required for oil drain plug
Post by: maxtog on February 25, 2012, 12:02:05 PM
They need to be changed?

It is pretty standard practice to replace oil pan crush washers with each use.  That said, I rarely replace them and have never had any leaks.  They are cheap and easy to replace, but can be a hassle if you don't have one.  Generally, nothing bad will happen, but they are designed to deform with each use, and at some point will not seal properly.  This is why most manufacturers call for replacing them each time.
Title: Re: Is a crush washer required for oil drain plug
Post by: Jaxter on February 25, 2012, 12:46:37 PM
put me in the camp of always replacing the crush ring...they are so cheap...why not replace it...sometimes I get them thrown in for free when I buy the filter.
Title: Re: Is a crush washer required for oil drain plug
Post by: Pokey on February 25, 2012, 03:03:48 PM
Almost not needed whatsoever IMHO, maybe after about 10 oil changes I would install a new one.
Title: Re: Is a crush washer required for oil drain plug
Post by: T Cro ® on February 25, 2012, 03:24:28 PM
They need to be changed?

Only when you lose them.....
Title: Re: Is a crush washer required for oil drain plug
Post by: m919 on February 25, 2012, 03:32:39 PM
yes...
Title: Re: Is a crush washer required for oil drain plug
Post by: Cheesecake on February 25, 2012, 03:46:19 PM
Only if you're one of those crazy people that follow the service manual and use a torque wrench. Otherwise, just trade it in every few years and let someone else spit out pieces of their broken luck!
Title: Re: Is a crush washer required for oil drain plug
Post by: VirginiaJim on February 25, 2012, 04:50:11 PM
Only when you lose them.....

Right on!   :rotflmao:
Title: Re: Is a crush washer required for oil drain plug
Post by: 556ALPHA on February 25, 2012, 05:17:33 PM
Only when you find it in the drain pan after you have already installed the bolt with the new fluids... >:(
Title: Re: Is a crush washer required for oil drain plug
Post by: COGnosticat0r on February 25, 2012, 05:33:17 PM
I didn't think so and haven't used one in quite a few oil changes.  The other day I found an oil lead from the drain plug.  Got me a mess of crush washers, actually brass seal washers from McMaster Carr and installed with just a little loss of oil and the leak has stopped. Now I have enough for 150,000 miles   ;)
Title: Re: Is a crush washer required for oil drain plug
Post by: Z71 on February 25, 2012, 07:42:36 PM
The term "crush washer" is incorrect.  It is just a plain flat aluminum washer and you need to replace it only if you see a visible groove cut in it by the drain plug bolt head.  This should not happen if you do not overtighten the drain plug.

A "crush washer" is one that actually flattens as you tighten the drain plug.  Many Nissan vehicles have those.  I have it on my Suzuki Bandit 1250S.
Title: Re: Is a crush washer required for oil drain plug
Post by: B.D.F. on February 25, 2012, 07:48:41 PM
The aluminim washer on the drain plugs on C-14s really do 'crush' or deform. Mine are original and are now extruded enough that the washer does not turn or move against the screw, and it is getting a bit bigger in diameter too.

Nothing wrong with changing them but I have not done it yet and no leaks so far after something like 25 oil changes.

Brian

The term "crush washer" is incorrect.  It is just a plain flat aluminum washer and you need to replace it only if you see a visible groove cut in it by the drain plug bolt head.  This should not happen if you do not overtighten the drain plug.

A "crush washer" is one that actually flattens as you tighten the drain plug.  Many Nissan vehicles have those.  I have it on my Suzuki Bandit 1250S.
Title: Re: Is a crush washer required for oil drain plug
Post by: booger on February 25, 2012, 08:42:31 PM
To replace the old one?  52000 miles and only on second washer and that was only because I installed a mag drain plug.  Nary a drop leaked.  Maybe it's a combination of KIPASS and the Lucas full syn. I run ;D  I do check it each time I change the oil.

You only changed your oil twice in 52000 miles? ;)
Title: Re: Is a crush washer required for oil drain plug
Post by: Son of Pappy on February 25, 2012, 10:22:20 PM
You only changed your oil twice in 52000 miles? ;)
Heck, my first change was under a hundred miles on the odo, I used a coffee filter to see shat came out, lots of silver color for sure, I dumped the still good oil in the backhoe and some nice fresh Lucas full syn.  I change the oil as soon as shifting starts feeling notchy or before a big trip.  I also change after a hard day at the track, WFO, brakes and back to WFO.  Repeat.  Sometimes we even blow by the man made coned chicane at lunch time.  Makes for some quick laps and gets the heart rate up there.

O, I use the Harley method, add as needed :P
Title: Re: Is a crush washer required for oil drain plug
Post by: Conrad on February 26, 2012, 06:57:19 AM
The OP asked if a crush washer is required, the asnwer is yes, as stated by m919.
Title: Re: Is a crush washer required for oil drain plug
Post by: VirginiaJim on February 26, 2012, 07:27:22 AM
If we answered the question straight up, I mean, what's the point of that?  It's no fun at all that way.  Sigh.

So looking at the part's fiche (readily available on numerous web sites) it does show a washer being involved with the bolt in an intimate relationship.  The final drive drain requires one as well.  I think the coolant drain has one too.  Anything that has a fluid drain bolt generally has a washer involved.
Title: Re: Is a crush washer required for oil drain plug
Post by: bhodge10 on February 26, 2012, 08:43:34 AM
Can this washer be purchased at any auto store or is it a specific one for the bike that you'll need to get from a dealer? My dealer has them for $1 but they're closed till Tuesday and I might want to change the oil today.
Title: Re: Is a crush washer required for oil drain plug
Post by: gPink on February 26, 2012, 08:46:36 AM
No magic in this washer. Any washer of correct size and intended for this use will work. Steel will not as it is harder than the mating surfaces and will not give the slight deformation required to make the seal. Use the old one. If it has ridged you can use fine emory cloth or sand paper to smooth the surfaces of the washer. It will be fine. Go ride.
Title: Re: Is a crush washer required for oil drain plug
Post by: Z71 on February 26, 2012, 07:32:22 PM
These are real "crush washers" used on Nissan vehicles.  Some motorcycles also use similar washers for the oil drain plug:

(http://www.thenismoshop.com/assets/images/pu_11026-01m02.jpg)
Title: Re: Is a crush washer required for oil drain plug
Post by: danvforce on February 27, 2012, 08:30:40 AM
I've been riding since 1965, I change oil every 2 to 3 thousand miles. Have never replaced one, and haven't had any leaks because of the washer being too flat
Title: Re: Is a crush washer required for oil drain plug
Post by: bhodge10 on February 27, 2012, 11:44:37 AM
Looks like I'll pick up a couple, they are only a $1 a piece. Thanks all.
Title: Re: Is a crush washer required for oil drain plug
Post by: Pokey on February 27, 2012, 03:11:05 PM
Looks like I'll pick up a couple, they are only a $1 a piece. Thanks all.


Whatever gives you peace of mind. 8)
Title: Re: Is a crush washer required for oil drain plug
Post by: lather on February 27, 2012, 06:00:14 PM
Everybody seems to think the purpose of the aluminum washer is to provide an oil seal. I always thought it was to protect the aluminum pan from being damaged by the steel drain bolt.
Title: Re: Is a crush washer required for oil drain plug
Post by: B.D.F. on February 28, 2012, 02:40:02 PM
A steel washer would work fine on an aluminum pan as long as it was smooth and had no sharp surfaces to dig into the aluminum.

The crush washer is there to deform (crush) to any imperfections in the bolt head and / or bottom of the oil pan. Any moderately soft material will do although soft aluminum and copper are used most frequently. Aluminum is less expensive of course so that is why it is used almost everywhere as a crush washer other than on brake connections, which are almost always copper or soft brass.

Another thing that works well is a drain bolt with a groove for an O-ring in the face. The O-ring seals with minimal pressure and actually lasts a surprisingly long time but most people greatly over tighten them; the oil filler on the engine and final drive of the C-14 are good examples of both an O-ring sealed cap and a point where people greatly over tighten them.

Brian


Everybody seems to think the purpose of the aluminum washer is to provide an oil seal. I always thought it was to protect the aluminum pan from being damaged by the steel drain bolt.
Title: Re: Is a crush washer required for oil drain plug
Post by: ZG on February 28, 2012, 03:32:27 PM
What about one made of some kind of special wood?    :-\
Title: Re: Is a crush washer required for oil drain plug
Post by: VirginiaJim on February 28, 2012, 03:33:59 PM
I don't think it would seal very well, I'm afraid.
Title: Re: Is a crush washer required for oil drain plug
Post by: ZG on February 28, 2012, 03:48:36 PM
I don't think it would seal very well, I'm afraid.

(http://i1200.photobucket.com/albums/bb336/jaywilcox/facepalm.gif)  Oh Sparky... you're losing it man. Where's Brian when I need him?? (http://i1200.photobucket.com/albums/bb336/jaywilcox/wait.gif)
Title: Re: Is a crush washer required for oil drain plug
Post by: Son of Pappy on February 28, 2012, 03:58:35 PM
What about one made of some kind of special wood?    :-\
Ebony wood? ;D
Title: Re: Is a crush washer required for oil drain plug
Post by: VirginiaJim on February 28, 2012, 03:59:24 PM
Amboyan Burl!  There, I said it.  Are you happy?
Title: Re: Is a crush washer required for oil drain plug
Post by: ZG on February 28, 2012, 04:02:07 PM
Amboyan Burl!  There, I said it.  Are you happy?

There we go Sparky!!  :) :thumbs: :hail: :grouphug:
Title: Re: Is a crush washer required for oil drain plug
Post by: Z71 on February 28, 2012, 05:31:51 PM
GM uses a special rubber washer (not flat) just under the head of the drain plug on many vehicles.  There is a recess machined under the head and that's where the washer fits.  It elastically deforms as you tighten the drain plug, and seals quite well.